Kion Lithium Batteries

Perfect and harmonious system

Batteries are the future, and we are the creators

KION Battery Systems – a joint venture between KION GROUP AG and BMZ Holding GmbH – we manufacture a wide range of lithium-ion batteries for industrial trucks in Karlstein am Main (Germany).

With high precision, stringent safety standards, and advanced technology, the batteries assembled at KION Battery Systems are of superior quality. And they pave the way for a sustainable, electrically powered future.

Services Provided:

Design
Our research and development team creates advanced battery solutions and provides customers with solutions that meet their specific operational needs.

Production
Our production focuses on manufacturing high-performance batteries with an average lifespan of over 2,500 charge cycles, equivalent to more than 10 years of use.

Refurbishment
When batteries reach the end of their service life or are damaged, we offer refurbishment services. Following a sustainable lifecycle, we bring “new life” to old batteries and restore them to like-new condition.

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KION has over 42,000 employees and is one of the world’s leading suppliers of forklifts, battery systems, and supply chain solutions. Our product portfolio includes forklifts, batteries, as well as integrated automation technology and software solutions to optimize supply chains, along with all related services.
KION currently supplies batteries worldwide, including major markets in Europe and the United States. This reflects KION‘s strong growth and ability to meet the global demand for batteries, particularly in key markets such as Europe and the U.S.

Benefits of Li-Ion Batteries

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No Need for Spare Batteries

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Fast Charging and Intermittent Charging

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Higher performance with lower energy consumption

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Completely maintenance-free

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Safe, charging right at the workplace

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Double the lifespan

Comparison between Li-Ion and Lead-Acid Batteries

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Charging Cycle The full charge cycle lasts approximately 2,500 – 4,000 cycles The full charge cycle lasts approximately 1,200 – 1,300 cycles
Working Efficiency High Medium
Discharge Capability Up to 95% Up to 80%
Full Charge Capacity Full-time Down from 50%
Maintenance Cost No Required Frequent
Training Requirements Low Medium

There are 3 battery sizes for every task

KION Li-Ion batteries are a proprietary invention of KION and are specifically designed for specialized tasks and corresponding forklifts. Therefore, KION Li-Ion batteries meet the highest work requirements and adhere to high-quality and safety standards. KION offers 3 different Li-Ion battery capacities for each voltage level of 24V, 48V, and 80V.

A truly perfect power system

The intelligent KION battery management system ensures efficient forklift operation and extends the lifespan of your Li-Ion batteries.

A perfect energy system allows optimal communication between the forklift, Li-Ion battery, and charger. KION’s advanced battery management system protects against overvoltage, overcurrent, and deep discharge beyond the allowable capacity.

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High performance with short charging cycles

STILL chargers deliver high performance with charging currents of up to 375 A. This provides the superior benefit of a short charging cycle. The smart charging management system controls essential functions for optimal performance.

STILL Fleet with Li-Ion Batteries

STILL offers a full range of vehicles with versions compatible with Li-Ion batteries.

All 48V and 80V electric vehicles are designed to work seamlessly with Li-Ion batteries. Lead-acid batteries can be easily replaced with Li-Ion batteries.

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The Highest Battery Quality

With KION Li-Ion batteries, you receive our Energy Performance Guarantee. KION Li-Ion batteries deliver the best performance and long lifespan – we guarantee 100% top-quality batteries for up to 5 years.

KION Lithium Battery Catalog

Series / Models Tray Lead Acid Model Battery Weight (kg) Lead Acid Batt Tray Dimension (LxWxH) (mm) Li-Ion Battery Model Part Number Li-Ion Charger Model Part Number
EXU20 24V 230AH – 250AH 212 624 x 212 x 627 25.6V, 208AH K1-71-24208-052  24V/100A  KA-24100
EXH-SF20  113 24V 300AH-375AH 288 624 x 284 x 627 25.6V, 208AH K1-82-24208-052  24V/100A  KA-24100
FM-X  325 48V 600AH-800AH 1119 1223 x 427 x 784 51.2V, 536AH K3-72-48536-067  48V/200A  KA-48200
FM-X 25 326 48V 720-960AH 1306 1223 x 499 x 784 51.2V, 630AH K3-73-48630-105  48V/200A  KA-48200
FM-X12N 353 48V 360-480AH 746 1035 X 353 X 784 51.2V, 315AH K3-71-48315-105  48V/200A  KA-48200
RX50-15 108 24V 800-1000AH 676 830 x 489 x 627 25.6V, 840AH K1-91-24840-105  24V/200A  KA-24200