KION Battery Systems – a joint venture between KION GROUP AG and BMZ Holding GmbH – we manufacture a wide range of lithium-ion batteries for industrial trucks in Karlstein am Main (Germany).
With high precision, stringent safety standards, and advanced technology, the batteries assembled at KION Battery Systems are of superior quality. And they pave the way for a sustainable, electrically powered future.
Services Provided:
● Design
Our research and development team creates advanced battery solutions and provides customers with solutions that meet their specific operational needs.
● Production
Our production focuses on manufacturing high-performance batteries with an average lifespan of over 2,500 charge cycles, equivalent to more than 10 years of use.
● Refurbishment
When batteries reach the end of their service life or are damaged, we offer refurbishment services. Following a sustainable lifecycle, we bring “new life” to old batteries and restore them to like-new condition.
Charging Cycle | The full charge cycle lasts approximately 2,500 – 4,000 cycles | The full charge cycle lasts approximately 1,200 – 1,300 cycles |
Working Efficiency | High | Medium |
Discharge Capability | Up to 95% | Up to 80% |
Full Charge Capacity | Full-time | Down from 50% |
Maintenance Cost | No Required | Frequent |
Training Requirements | Low | Medium |
KION Li-Ion batteries are a proprietary invention of KION and are specifically designed for specialized tasks and corresponding forklifts. Therefore, KION Li-Ion batteries meet the highest work requirements and adhere to high-quality and safety standards. KION offers 3 different Li-Ion battery capacities for each voltage level of 24V, 48V, and 80V.
STILL offers a full range of vehicles with versions compatible with Li-Ion batteries.
All 48V and 80V electric vehicles are designed to work seamlessly with Li-Ion batteries. Lead-acid batteries can be easily replaced with Li-Ion batteries.
With KION Li-Ion batteries, you receive our Energy Performance Guarantee. KION Li-Ion batteries deliver the best performance and long lifespan – we guarantee 100% top-quality batteries for up to 5 years.
Series / Models | Tray | Lead Acid Model | Battery Weight (kg) | Lead Acid Batt Tray Dimension (LxWxH) (mm) | Li-Ion Battery Model | Part Number | Li-Ion Charger Model | Part Number |
EXU20 | 24V 230AH – 250AH | 212 | 624 x 212 x 627 | 25.6V, 208AH | K1-71-24208-052 | 24V/100A | KA-24100 | |
EXH-SF20 | 113 | 24V 300AH-375AH | 288 | 624 x 284 x 627 | 25.6V, 208AH | K1-82-24208-052 | 24V/100A | KA-24100 |
FM-X | 325 | 48V 600AH-800AH | 1119 | 1223 x 427 x 784 | 51.2V, 536AH | K3-72-48536-067 | 48V/200A | KA-48200 |
FM-X 25 | 326 | 48V 720-960AH | 1306 | 1223 x 499 x 784 | 51.2V, 630AH | K3-73-48630-105 | 48V/200A | KA-48200 |
FM-X12N | 353 | 48V 360-480AH | 746 | 1035 X 353 X 784 | 51.2V, 315AH | K3-71-48315-105 | 48V/200A | KA-48200 |
RX50-15 | 108 | 24V 800-1000AH | 676 | 830 x 489 x 627 | 25.6V, 840AH | K1-91-24840-105 | 24V/200A | KA-24200 |